Rebuilding Ruby, Part 1.

So, as previously mentioned, Ruby is with Accrington Beetles and Campers, having her rear end and undercarriage fettled.

A fortnight in, and things look like this:

Engine is out!

DSC_0026

DSC_0027

DSC_0023

DSC_0022

DSC_0029

DSC_0028

DSC_0004

The bumper had just a leeeetle bit of oil on it:

20150501_122219

The engine is off to be rebuilt this week.

Exhaust is off too, and going to be replaced with a Vintage Speed one.

DSC_0024

Then it was off with the front wheels and the steering box:

20150501_122320

11125193_851631051570916_365988291_n

11195566_851631021570919_1974420222_n

11198520_851631014904253_1710821931_n

11208965_851631024904252_1179729901_n

11216188_851631008237587_536331337_n

20150501_122259

Last time I saw a dashboard like this, it was because someone had broken into my Fiat 500 and stolen my airbags and seatbelts, even down to the steering wheel in the footwell…

171693_10150398442395433_4853829_o

170706_10150398444850433_5455183_o

So the box and column are now out, ready to be sent down to Simon for refurb:

11124807_851631031570918_1133734537_n

Leaving Dave with a footless Ruby to continue fettling.

20150501_122236

Of course, it would have been rude when visiting not to say hello to Carmen and Ringo from Vintage VWs 4 Hire:

DSC_0005

DSC_0008

DSC_0012

DSC_0019

DSC_0014

DSC_0017

We can rebuild her. We have the technology.

So, today was the day. We picked up Ruby-choo, and drove her to Accrington Beetles and Campers for her engine rebuild and other repairs and improvements.

That makes it sound very straightforward. Let me elucidate:

We drove to the barn where Ruby is stored. We realised that neither of us have the codes for various gates and doors saved anymore, as we have both had new phones since we first stored Ruby. Thankfully, Rooobarb’s memory is even better at retaining random information than we thought.

We took Ruby’s cover off and found that her gutters were full of spiders, and that she had been marking her territory on the floor of the barn. We also found that her battery was completely flat, so attached the booster pack and got her started. We then noticed that her back O/S tyre was flat, so used the compressor on the booster pack to pump it up. Whilst doing this, Rooobarb turned her engine off again. So she needed more booster pack to get her started. During this, Custard found a bar of dark chocolate on the bulkhead that must have been left there during our ill-fated last trip out in September. Result!

We set off, Rooobarb driving and Custard following behind, and Rooobarb announced that he was going to stop for some petrol. Turning the engine off whilst waiting for a man to finish filling his screenwash at the pump meant needing the booster pack again. However now, for whatever reason, the immobiliser, which has been somewhat of a mystery since we bought Ruby, decided now that the battery was being tampered with, and prevented the engine being started. Oh, and the battery seemed to have gone in the immobiliser keyfob. And the garage didn’t have the right size replacement battery for sale.

This meant having to push the van away from the pumps, down a slope, then up a slope into the non-functioning car wash, where it would have to be left whilst we found somewhere that sold a replacement battery. (Lady in garage: “How long are you going to be?” “How long does it take to find a really obscure-sized battery?”) Thankfully, the next garage down the road had one, although the LED on the fob still didn’t seem to be lighting up, and thanks to the traffic, it still took about half an hour to sort.

Back to the van, push to pumps, finally put some fuel in, attach booster pack, fiddle with immobiliser, get van started. We finally hopped on the motorway and cruised up to Accrington at a heady 55mph with the sun shining, to arrive with Dave and discuss our plans.

On Monday the engine will come out and be examined, we will see how much of our current engine can be used, what needs to be replaced, and start drawing up a plan for replacing other parts, such as the exhaust, clutch, gear linkage, and steering box. Fun and games!

The Rise and Fall of Ruby Woo

So, after buying Ruby, we asked around on the SSVC forum to see if anyone knew her. After all, there are a finite amount of splitties in the world, so it stood to reason that someone on the forum might have owned her previously. Also, she came with an SSVC sticker in the windscreen, so we knew her previous owners had been members.

We soon had a message from Glenn, who bought her in 1994:

226005_10150340921507269_6745035_n_zps8b5eb5e9

He told us: “I bought the van in 94 from Spencer Ballis, it had suffered from a 70’s camper conversion complete with devon pop top and long bay window style windows, so that lot was first on the list to go, Spencer kindly had the gear box with the reduction boxes re-built before I bought it, I bolted up a Kadron equipped 1641, lowered it on polished Porsche Fuchs and tooled around it it for the next few years.”

Here’s another picture of her at Run to the Sun in 1997:

295116_10150340921582269_5550730_n_zps4542a56c

And more photos with friends’ buses from around 1986-87:

iPhotoLibrary_2_2_zps9b075e64

This picture shows the reason for Ruby’s previous name – The Mambo Bus!

iPhotoLibrary_2_zpsdb444092

iPhotoLibrary_3_zps9154686a

iPhotoLibrary_zps1fc0f6f4

Ruby with pop top, and the owners of the bus behind her also came and said hello in our thread.

As well as asking on the forum, I also wrote a letter to Marc, who restored the bus and sold her to Pat who we bought her from. We were made up to get a reply from Marc and Nikki, who sent us some brilliant photos of her restoration.

Before:

img041

img042

img018

img005

img006

She was in need of some TLC. Well, welding actually. Lots of welding.

img008

img009

img011

img012

img013

img020

All stripped down and ready for rubbing:

img024

img025

img026

img029

Rusty parts cut away:

img030

img035

New parts welded into place:

img038

img039
img043

img044

img045

img046

img048

img049

img050

In primer:

img052

img053

img054

img055

img056

img061

Being resprayed:

img057

img058

img060

img062

img063

img064

Gearbox:

img065

Steering rack and bits:

img067

img068

Engine:

img071

So, wow! In some ways she has changed so much, but in other ways, she is recognisable straight away as the same bus. We’d love to see photographs of her in her earlier days. We’ve contacted the DVLA to see what other information we can find about her. We know from her M Plate that she was due to roll off the factory line on 14th February 1967, was light gray and was destined for Ramsgate. She was first registered in the UK in March 1967. I wonder what she did before she became a camper?

Do you have a bus with an interesting past?

Are you one of Ruby’s former owners?

Let us know in the comments!